Manufacturing Infrastructure::Facility

To keep the pace with today’s requirements of the pharmaceutical industry, we have adopted the most modern & sophisticated Aseptic Blow – Fill – Seal technology.  ISO certified & cGMP compliant facilities of Marck can handle manufacturing & packaging of Sterile Liquid Parenterals from 5 ml to 1000 ml. 

Spread over 25 acres of land area near Kheda (Ahmedabad), our manufacturing operations are supported by most modern equipments, state – of – art Quality Control and F & D capabilities.

With a total construction area of 19,000 sq mts, our state – of – art manufacturing complex with following features gives us a competitive edge:

  • Aseptic Blow Fill Seal technology from Renowned manufacturer’s like Weiler Eng.(USA) and Rommelag (Germany) with  Nitrogen blowing facility for sensitive drugs manufacturing

  • Clean rooms are made-up of prefabricated panels from Clestra France

  • Manufacturing is in Grade “B” area and all vessels have chilling and sterilizing facility to facilitate manufacturing of various combinations of drug in clear as well as suspension form

  • Filling is under grade “A” area having continuous particle monitoring with a background of grade “C”

  • UPS for filling LFR on all BFS machines

  • Terminal Sterilization of products by ‘Super Heated Water Spray Sterilizer”

  • Entire process is controlled by “SCADA” system

  • Automated packing lines having 100% leak detection system

We have most modern systems to support our entire manufacturing process:

WATER SYSTEMS

  • Double pass RO system coupled with EDI+UV and UF for generation of high grade purified water followed by distillation process for generation of SWFI

  • Continuous recording system for WFI temperature, conductivity and velocity in loop

ENVIRONMENTAL CONTROL SYSTEMS

  • Separate AHU system for each of the activities

  • All classified rooms entry has bio-metric access control. All man and material entries to the plants are interlocked and material entries are sealed with dynamic LAF